AMI Industries Inc.

Fully integrated manufacturing source for precision machining and engineered electro-mechanical assemblies under
AMI 3i Program INNOVATE INNOVATE INNOVATE
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AMI CAPABILITIES

AMI capabilities, With preeminence in precision machining and assembly, are reflected in quality products and services shipped to the Aerospace, Automotive, Medical, Computer, Optical, Hydraulic and Pneumatic Industries in the United States, Europe, South America, South East Asia and Africa.

Demonstrated capabilities, with awards received, combines employment of motivated workforce with technical skill sets to INNOVATE and EXECUTE, investments in state-of-art 4th generation CNC machines with gear cutting and grinding capabilities, latest .00001 resolution CMM equipment and optical dimensional metrology supported by additional CNC machining assets, ancillary manufacturing equipment and exceptional service to clients.

 

INNOVATIVE MACHINING PROCESSES

PRECISION MACHINING (Part Repeatability) Precision machining of complex and thin wall products across a wide range of materials using 4 th generation CNC machines, with latest programs/software, incorporating innovative machining processes, sequences, fixtures and cutting tool styles, material and geometries. Most recent investment:

4th Generation duoBLOCK 5 Axis Universal Milling Machines
For complete machining on one set-up with 5 sided / 5 axis machining, innovative wheel magazine up to 453 tool stations, max 5.6 second set-up and 0.5 second tool switching, rotary pallet changer for set-up during machining, on direct drive table with 800 rpm max speed, equipped with universal 5 axis gear driven milling head, spindle growth sensor, application turning cycle, L measuring sensor, interpolated turning, and multi-tool for turning, drilling, gear milling, tapping, milling and unrestricted grinding. Capacity: OD - 35 in Length - 57 in Load Wt - 2,866 Lbs. Spindle Speed - 12,000 RPM
4th Generation 5 Axis CNC 5 Level Multi-Tasking Vertical Machining Centers
Equipped with tilting spindle and rotary table for simultaneous 5 axis operations and multi-surface machining for large complex parts by turning, drilling, boring, milling, and tapping in one set-up, tool storage up to 160 tools. Capacity: OD – 49 in Length diameter - 55 in Spindle Speed - 10,000 RPM
4th Generation duoBLOCK 5 Axis Universal Machining Center
For 5 sided / 5 axis machining with high-speed pallet changer and gantry loader and equipped with FD swivel rotary table and direct drive, with up to 1,327.6 ft-lb spindle torque with 5x torqueMASTER, machine accuracy of up to 0.1 µin. Capacity: OD – 49 in Length - 63 in Load Wt. - 4,409 Lbs. Spindle Speed - 12,000 RPM
Horizontal Machining Center - DCG (Driven at Center of Gravity)
Machine of world 's highest speed range with; world's fastest rotary drive system which achieves zero backlash, high-speed rotation and precision indexing, 500mm square pallet, in-machine measuring systems, tool breakage detection system and max 360 tools tool storage. Capacity: OD – 31 in Length - 39 in Load Wt. 1,543 lbs Spindle Speed - up to 20,000 RPM

Assembly

AMI assembly of multiple components into clients electro-mechanical, pneumatic or hydraulic assemblies is preceded by (1) comprehensive review and assimilation of specifications, BOM, product form-fit-function, (2) AMI creation of kits and proposal of phantom numbers to reduce lead time, (3) development of innovative methods and fixtures to reduce assembly costs, (4) design and proposal of test equipment for assembly.

SOURCING

In addition to precision machining of complex shaped components with rigid linear tolerance and GD7T callouts, with our subsidiaries, AMI provides the following products and services.

SELECT
  • Raw Material
    • Castings
      • Die
      • Gravity
      • Investment
      • Sand with chilled face
    • Forging
      • Cold
      • Warm
      • Hot
    • Impacts
    • Plastic Blanks
      • Compression Molding
      • Injection Molding
    • Powder Metal
      • Cold Compaction
      • Injection Molding (MIM)
      • Warm Compaction
    • Rubber Molded Parts
    • Stamping
    • Wire Forming Products
  • Secondary Operations
    • Bead Blasting
    • Burnishing
    • Deburring
      • Chemical
      • Extrude Hone
      • Thermal
      • Tumbling
      • Vibratory
    • Gear Hobbing
    • Gear Shaving
    • Grinding
      • ID
      • OD
      • Surface
    • Honing - ID
    • Lapping
    • Polishing
    • Vapor Blasting
      • Dry
      • Wet Blasting
      • Liquid Honing
  • Valued Added Services
    • Anodizing
      • Type I
      • Type II
      • Hardcoat
    • Brazing (vacuum)
    • Coating
      • E Coat
      • Powder
    • Heat Treatment
      • Annealing
      • Case Harden
      • Hardening
      • Induction
      • Normalizing
      • Quenching
      • Tempering
    • Plating
      • Electro
      • Electroless
    • Shot Peening

DESIGN AND BUILD EQUIPMENT

Supplied with performance and/or function specifications, test requirements, space restraints, EAU and environmental regulations, AMI has designed, built, tested and shipped the following equipment, including software, to clients.

PROCESS EQUIPMENT
  • Welding
  • Cleaning
TEST EQUIPMENT
  • Leak Testers
  • Pressure Testers

EARLY SUPPLIER INVOLVEMENT (ESI)

AMI participation and demonstrated results in ESI, has assured timely launch of new product development with seamless progression from prototype, pre-production, and production ramp-up including inventory management. We encourage clients to solicit AMI participation in ESI.

PROTO-TYPING

AMI’s attribute to assimilate product form-fit-function specifications and expertise in manufacturing and inspection assures proto-type samples are in full compliance and circumvent delays in new product development. AMI currently in the development stage for 3D metal printing.

INSPECTION

AMI creates “Master Inspection Instructions” for each part that specifies instructions for each inspection point. Our calibration system is maintained in accordance with ISO/IEC 17025:2005. All inspections; dimensional, hardness, surface texture, roundness, concentricity, parallelism, and true position, are conducted using attribute and variable metrology, CMM, Optical, Magnetic Particle, Fluorescent Penetrant, Radiographic, Spectrometer, X-ray, in climate controlled area by qualified and audited personnel.

PRODUCT DEVELOPMENT

AMI R&D is fully staffed to participate in design, manufacture, assembly, inspection and testing of new products, including reverse engineering. AMI participation in ESI programs with demonstrated results is testimony of our capability.

PROJECT MANAGEMENT

AMI Project Management Team includes Management, Sales, Engineering, Quality and Materials with demonstrated skills, offer strong capabilities in Project Management that assure milestones are attained, products exceed quality specifications through Project Manager’s consistent open line communication and interface, monitor, and reports with clients.

INVENTORY MANAGEMENT

AMI ERP system integrates data and processes functions of Sales & Marketing, Customer Service, Purchasing, Finance, Engineering, Production, Inventory Control, and Human Resource to ensure responsiveness to customer spikes, to realign plans to consistently meet the timely delivery of quality products that involves the movement and storage of raw materials, work-in-process inventory, and finished goods from point of origin to point of consumption. AMI invites clients to discuss Kanban, VMI or other programs.

SUPPLY CHAIN MANAGEMENT

AMI has a dedicated and the diverse supply chain that supports delivery of products to satisfied clients. Innovating manufacturing processes to machine complex components, creating phantom numbers for kits in the assembly of mechanical and electro-mechanical assemblies and supply chain logistics for a wide range of specialty subcontract processes are AMI core strengths.

MACHINING EQUIPMENT LIST

Brand Model Type Machine Size(mm) Quantity For Aerospace
Division(*)
X-axle Y-axle Z-axle
MAZAK INTEGREX i-250H S 5 Axis machine 695 300 1077 1
DMG DMC 125 FDS duoBLOCK 5 Axis machine 1250 1250 1000 1 *
DMG 80P 5 Axis machine 800 1050 850 4 *
DMG CMX-70U 5 Axis machine 750 600 520 2
Tongtai HTH-800 5 Axis machine 1550 1500 1250 1 *
Mazak I630V 5 Axis machine 1425 1050 1050 4 *
HAAS VF-3SSYT 4 Axis machine 1016 660 635 1
HAAS VF-3SS 4 Axis machine 1016 509 740 2
HAAS VF-2SS 4 Axis machine 762 412 610 7
HAAS VF-2 4 Axis machine 762 410 640 1
HAAS DT-1 4 Axis machine 508 406 550 6
CHAMPMILL e-750 4 Axis machine 750 420 450 3
CHAMPMILL e-1800 4 Axis machine 1294 601 1200 1
CHAMPMILL e-1300 4 Axis machine 1300 610 610 4
DAHLIH MCV-1700 4 Axis machine 1700 800 1170 1
YCM TV-188B 4 Axis machine 1800 860 1100 1
DMG-MORI NH5000 4 Axis machine 730 730 850 3
MAZAK FJV-35/80 3 Axis machine 1000 400 820 2
TAKISAWA NEX-108 Turning machine 180 530 2
Honorseiki VL-100CA Turning machine 100+750 700 4
YOU JI VTL2000ATC+CS Turning machine 1000+1350 950 1
YOU JI YV-800A Turning machine 30+750 850 1
YOU JI CTV 750 Turning machine -60,+460mm 620mm 1
VICTOR TAICHUNG VT-36/85 LSB Turning machine 305 855 2
KINWA CH430x1100 Turning machine 220 710 1
FIRST LC-185VN Milling machine
(3 Axis Machine)		 Left.Right/Front.Back
stroke 790/415mm		 1 1
SEEDTEC 618AH Grinding machine 500 177 1
MASTECH 3D KINGSSEL3040 3D Printing Machine